CUTCALC

Plasma · laser · oxy-fuel shop calculator — all units in inches, pounds & US dollars.

Kerf Offset Calculator

Recommended kerf width and the CAM offset to apply, from conservative published-typical ranges.

Typical starting points, not guarantees. Kerf varies with consumable condition, standoff height, speed and gas/air quality. Verify with a test cut on your own machine before running parts.

Feed / Speed Estimator

Conservative published-typical cutting speeds for small-shop machines — starting estimates only.

Starting estimate only. Actual speeds depend on your specific machine, consumable condition, and gas/air supply. Values are deliberately conservative — dial in with a test cut, and slow down 15–20% for your first run on a new setup.

Material Weight Estimator

Flat plate / sheet weight from density × volume.

Densities used: mild steel 0.284, stainless steel 0.286, aluminum 0.098 lb/in³. Formula: W = ρ × t × L × W × qty.

Job Cost Estimator

Per-part cost and a suggested sell price — every step shown.

Material: $ per sheet
Material: $ per lb

The math

  1. Material / part = sheet cost ÷ parts per sheet
    or $/lb × weight per part
  2. Machine / part = cut time (min) × (hourly rate ÷ 60)
  3. Total / part = material + machine
  4. Sell price = total × (1 + markup ÷ 100)
Covers material + machine time only. Add consumables, fixturing, finishing, packaging and shipping on top if they apply to your job.